Hexa-Bouncer robot uses six steppers and cameras to bounce a ball with precision

Stewart Platform RobotSix Stepper Motors
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Sometimes, you want to build a simple project– the minimum viable product that solves your problem and nothing else. Other times you might be feeling a little extra, and want to use oodles of…

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The Hexa-Bouncer robot is a remarkable example of extreme engineering creativity applied to a deceptively simple task: bouncing a ping-pong ball. It uses six stepper motors linked to planetary gearboxes, each driving meticulously CNC-milled aluminum arms to manipulate a paddle across every axis of rotation and translation. What’s truly fascinating is how a Teensy 4.0 microcontroller coordinates these motors while receiving real-time positional data from two cameras. A Unity application running on a PC leverages inverse kinematics algorithms and GPU power to continuously track the ball’s three-dimensional trajectory, translating this precise input into fine paddle movements.

This elaborate setup turns a mundane game mechanic into a showcase of mechanical sophistication and advanced software. Beyond marveling at the engineering, one compelling question remains: how resilient and accurate is this complex system during prolonged ball-bouncing sessions, and how might it adapt to wear or unexpected conditions over time?

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Questions worth exploring next

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  • How does the inverse kinematics algorithm coordinate the steppers to control the paddle? : Still exploring
  • What role does the Unity application play in real-time ball tracking? : Still exploring
  • How durable and precise is the Hexa-Bouncer in extended ball bouncing sessions? : Still exploring

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